The U.S. Department of Agriculture (USDA) has recalled nearly 30,000 pounds of Chomps Beef Sticks after discovering foreign material—specifically metal—posing a serious health risk to consumers.
Announced on March 20, 2025, this Class I recall, the most severe classification, was triggered by consumer complaints about metal fragments found in the popular ready-to-eat snack. Produced by Idaho Smokehouse Partners, the affected products were shipped to stores in California and Illinois, prompting swift action from both the USDA’s Food Safety and Inspection Service (FSIS) and Chomps to protect public safety. This incident has reignited concerns about food safety standards, putting the spotlight on how contaminants infiltrate the supply chain and what it means for a brand built on trust.
It’s March 22, 2025, and the recall news is still fresh, dominating headlines and kitchen table conversations alike. The USDA acted after Idaho Smokehouse Partners reported two separate incidents of consumers finding metal in their Chomps Original Beef Stick Mild packages, as detailed by NBC News. With an expiration date of February 10, 2026, and lot code 25016, the recalled 1.15-ounce vacuum-sealed sticks highlight a rare but alarming breach in quality control. As the story unfolds, it’s a stark reminder of the vigilance required in food production—and the stakes when that vigilance falters.
A Snack Empire Faces a Setback
Chomps has carved out a loyal following in the competitive world of protein snacks, touting its grass-fed beef and clean ingredients. Launched as a healthier alternative to traditional jerky, the brand’s beef and turkey sticks have become a go-to for fitness buffs and busy families alike, as CNN notes in its coverage of the company’s rise. Produced by Idaho Smokehouse Partners in Shelley, Idaho, Chomps prides itself on transparency and quality—values now under scrutiny with this recall. The nearly 30,000 pounds of product equate to over 14 tons, a significant volume that underscores the scale of the issue.
The recall affects specific lots of 1.15-ounce Original Beef Sticks, sold in single packs, 8-count pouches, and 12-count pouches, alongside Original Turkey Stick singles, according to CBS News. Fox News emphasizes that the affected items bear the establishment number “6220A” on their packaging, a key identifier for consumers checking their pantries. For a brand that’s built its reputation on reliability, this misstep is a jolt, raising questions about how metal slipped through and what it means for Chomps’ future.
The Trigger: Consumer Complaints Spark Action
The recall’s origins trace back to two eagle-eyed consumers who bit into more than they bargained for. The New York Times reports that Idaho Smokehouse Partners notified the USDA after receiving complaints about metal fragments, prompting an immediate investigation. The FSIS classified it as a Class I recall—indicating a “reasonable probability” of serious health consequences or death—due to the potential for injury from ingesting metal, as outlined by Forbes. No injuries have been reported as of yet, but the USDA isn’t taking chances.
BBC coverage highlights the swift response: the recall was announced within days of the complaints, with Chomps and its manufacturing partner acting “out of an abundance of caution,” as the company told People magazine. This proactive stance contrasts with past recalls where delays amplified public harm, such as the 2024 Listeria outbreak tied to nearly 10 million pounds of meat, per Health.com. Here, the focus is on containment, with the USDA urging consumers to discard or return the affected products immediately.
USDA Recalls Nearly 30,000 Pounds of Chomps Beef Sticks After Metal Discovery
The specifics of the recall paint a vivid picture of the problem’s scope. The USDA’s FSIS pinpointed the contaminated batch to production dates between January 13 and January 15, 2025, with the beef sticks shipped to retail locations in California and Illinois, as detailed by NBC Los Angeles. Each 1.15-ounce package of “Chomps Original Beef Stick Mild” carries an expiration date of February 10, 2026, and lot code 25016—crucial details for identifying the affected stock, per Yahoo News. The inclusion of turkey sticks in the recall, as confirmed by CBS News, broadens the net, though the beef sticks remain the primary focus.
This subheading mirrors the article’s title, emphasizing the recall’s core issue: metal in a product meant to be safe and convenient. The FSIS warns that while the items may no longer be on store shelves, they could still lurk in consumers’ homes, prompting a nationwide alert. Fox News underscores the urgency, quoting the USDA: “Consumers who have purchased these products are urged not to consume them.” It’s a race against time to ensure no one unknowingly bites into danger.
How Did Metal Get In There?
The million-dollar question—how did metal end up in beef sticks?—remains unanswered in detail, but theories abound. CNN suggests a mechanical failure at the Idaho facility, where equipment like grinders or cutters might have shed fragments during production. The New York Times echoes this, noting that foreign material contamination often stems from worn machinery or human error, a recurring issue in food recalls. Past incidents, like the 2025 Aldi cheese recall for metal contamination reported by People, point to similar culprits.
Chomps’ statement to Eating Well stresses collaboration with the USDA and their third-party manufacturer to investigate, but specifics are scarce. The BBC posits that the metal could range from tiny shavings to larger pieces, posing risks from choking to internal injury. Without a full report, speculation fills the gap, but the incident underscores a broader challenge: even rigorous quality controls can miss the mark, leaving consumers as the last line of defense.
Consumer Fallout: Trust on the Line
For Chomps, the recall is more than a logistical headache—it’s a test of brand loyalty. Social media posts on X, reflecting current sentiment, show a mix of alarm and frustration, with users like
@RealLifeFootage amplifying the news: “USDA recalls nearly 30,000 pounds of Chomps Beef Sticks after discovering ‘foreign material, specifically metal.’” CNN reports that customers who prized Chomps for its health-conscious appeal now face a crisis of confidence. “The safety and trust of our customers always come first,” Chomps told People, a mantra they’ll need to prove in the aftermath.
Retailers in California and Illinois, where the products landed, are scrambling to pull stock, per NBC News. The USDA’s hotline (888-674-6854) and Idaho Smokehouse Partners’ contact line (208-227-5282) are open for worried buyers, but the damage to perception may linger. Fox News draws parallels to other high-profile recalls—like the 2024 ground beef E. coli scare—where brands faced months of rebuilding. For a smaller player like Chomps, the stakes are even higher.
The Bigger Picture: Food Safety in Focus
This recall fits into a troubling pattern of food safety lapses in 2025. The USDA has been busy, from recalling 167,000 pounds of ground beef for E. coli in November 2024 (Health.com) to pulling 33,899 pounds of beef tallow in February 2025 for labeling issues (Newsweek). The Chomps incident, as Forbes points out, highlights the USDA’s dual role: policing meat, poultry, and egg products while collaborating with manufacturers to mitigate risks. Unlike FDA recalls for packaged goods, USDA actions often involve immediate health threats, making their Class I designation a red flag.
The New York Times frames it as a wake-up call for the industry: how can consumers trust convenience foods when metal slips through? Experts cited by Eating Well suggest tighter equipment checks and real-time monitoring could prevent such breaches, but implementation lags. For now, the USDA’s advice is practical—check your pantry, toss suspect sticks, and stay vigilant.
Moving Forward: Chomps’ Next Steps
Chomps faces a pivotal moment. The company’s recall page offers refunds and support, a gesture the BBC praises as customer-focused, but rebuilding trust will take more. Fox News reports that no adverse health events have surfaced, a silver lining that may soften the blow. Still, the brand must address the root cause—publicly and convincingly—to retain its market edge. The New York Times suggests a transparent post-mortem could turn this stumble into a redemption story, a path other brands have walked successfully.
As of March 22, 2025, the recall serves as both a cautionary tale and a call to action. For consumers, it’s a reminder to inspect even trusted products; for producers, it’s a mandate to shore up safeguards. This article draws on reporting from BBC, CNN, NBC News, Fox News, The New York Times, and other outlets, weaving a comprehensive narrative of a recall that rattled a rising star in the snack world.
Focus Keywords: USDA Chomps recall, Chomps Beef Sticks metal, food safety recall 2025, foreign material contamination, USDA Class I recall